|
|
Expert in Manufacturing Management, Engineering Operations and Optimisation of Cost in Manufacturing Processes
Available for your Consulting and Expert Witness Needs
|
|
|
|
Summary of Expertise:
|
Listed with other top experts in: |
|
Expert has 20 years of hands-on experience in the environment of automotive and valves manufacturing. He has designed manufacturing processes for over 500 components and has implemented the processes to develop them for PPAP approvals. He has worked on capacity utilization optimizing projects and has assisted to achieve 50% improvement in utilization. He has utilized the latest manufacturing technology in machining and related processes to achieve cost optimization and higher performance in reduce manufacturing lead time. Has facilitated and implemented new facility design. Waste elimination is his major area of work. In a discrete manufacturing environment setup change over is a major waste. He has successfully implemented SMED concept to reduce setup time by 300% He has established new production cells from its inception and has successfully operated shop floor by training over 50 engineers so far. Motivation and teamwork are his tools for bring about total employee involvement and has actively facilitated several small group activity in manufacturing trouble shooting.
|
|
Show Secondary and Basic Areas of Expertise |
| Year |
|
Degree |
|
Subject |
|
Institution |
|
|
2006
|
|
MBA
|
|
HR Management and Leadership
|
|
Great Lakes Institue of Management and Stuart School of Business
|
|
|
2002
|
|
M.S.
|
|
Manufacturing Management
|
|
Birla Institute of Technology and Science, Pilani
|
|
|
2000
|
|
B.S.
|
|
Engineering technology
|
|
Birla Institute of Technology and Science, Pilani
|
|
|
1990
|
|
Diploma
|
|
Mechanical Engineering
|
|
D.T.E CN Polytechnic
|
|
| Years |
|
Employer |
|
Department |
|
Title |
|
Responsibilities |
|
2010 to
|
|
(Undisclosed)
|
|
Consulting and Management
|
|
Managing Consultant
|
|
He is the founder and Managing consultant of this consulting company to work with Manufacturing companies
|
|
2007 to 2010
|
|
Metexim Sourcing Pvt Ltd
|
|
Business development
|
|
Vice President
|
|
He has the overall responsibility of profitably running the business.
|
|
2000 to 2007
|
|
Fisher Sanmar Ltd
|
|
Operations- Regulator division
|
|
Head of Operations
|
|
He is responsible for operations of this division. This company is a JV with Emerson Process management USA.
|
|
1997 to 2000
|
|
Hyundai Motor India
|
|
Production - Transmission
|
|
Senior Engineer
|
|
He is responsible for setting up the new manufacturing line.
|
|
1995 to 1997
|
|
TVS Suzuki Ltd
|
|
Manufacturing
|
|
Module Controller
|
|
He is responsible for effectively managing the machining module.
|
|
1990 to 1995
|
|
Ashok Leyland ltd
|
|
Engine shop
|
|
Production Engineer
|
|
He is responsible for production line manufacturing engine parts.
|
Associations/Societies
APICS
|
Awards/Recognition
Awarded as "Employee of the year" twice by Sanmar group. One amongst 3000 employees
|
| Selected Consulting Examples: |
-
Productivity IncreaseArea/ Machine/ Product: P.No. 709010 machining cellNature of improvement: Cycle time reduction in bottleneck machining by process improvementReduction in CT: Before 65 secs, After 48 secs – 26 % CT reducedOutput increase: Before 45/ hr, After 60/hr – 33% Output increased No additional inputAnnual Rupee value increase: 15. 5 Lacs per annum additional sales opportunity made and actual monthly sales achieved
-
Machine Utilisation ImprovementArea/ Machine/ Product: Capstan Lathe – Bottleneck machineNature of improvement: Machine Utilisation improved by providing alternate coolant circulation method. The present machine was idle 20% of the time for want of material, even though alternate load was availableUsage of machine: Before 70% utilisation, After 95% UtilisationOutput increase: Before 45000/month, After 59000/month – 31% Output increased No additional inputAnnual Rupee value increase: 7.4 Lacs per annum additional sales opportunity made and actual monthly sales achieved
-
Flow Improvement thru Lean TechniquesArea/ Machine/ Product: Small Tank manufacturing zoneNature of improvement: Project assessment is done to identify layout improvement to facilitate flow and eliminate waste thru Lean improvementUsage of machine: Robotic welding utilisation envisaged @ 100% additional usage
|
|
Click the green button above to contact
Expert for a free initial screening call regarding your expert consulting needs.
Expert is available for consulting to corporate, legal and government clients.
Remember, your initial screening call to speak with
Expert is free.
|
|
Click the green button above to contact
Expert for a free initial screening call regarding expert testimony,
litigation consulting and support, forensic services, or any related expert witness services.
A few litigation needs include product liability, personal injury, economic loss, intellectual property
(patent, trademark, trade secret, copyright), and insurance matters. Remember, your initial screening
call to speak with
Expert is free.
|
| International Experience: |
 |
| Years |
|
Country / Region |
|
Summary |
|
2002 to 2007
|
|
Fisher Sanmar Ltd
|
|
He headed the operations to supply components to the global locations of Emerson Process Management USA and has visited all locations
|
|
2007 to 2010
|
|
Metexim Sourcing pvt Ltd
|
|
He has developed several new low cost sourcing opportunities for sevral global majors like - Circor, Meggit, Oliver, TYCO etc
|
| Language Skills: |
|
| Foreign Language |
|
|
English
|
|
|
Hindi
|
|
|
Tamil
|
|
He has worked both in the automotive and valve manufacturing industries and has followed closely their development and has been a part of their transformation.
Click the green button above to contact
Expert for a free initial screening call regarding your marketing research, industry research, and company
research needs. For research needs involving multiple experts or secondary research,
a Research Director can be assigned to coordinate the work into a custom report for you as a potentially quicker
and more cost effective alternative to doing this work yourself or hiring a boutique consultancy.
Remember, your initial screening call to speak with
Expert is free.
|
| Additional Skills and Services: |
|
Training/Seminars
He has developed and delivered seminars on the topics of profitability through waste elimination and auto cluster layout improvements.
|
|
Supplier and Vendor Location and Selection Nil
|
Other Skills and Services
Supply chain management and HR and Leadership development.
|
|
Education
