Expert Consulting and Expert Witness Services

  home    |    expert directory    |    using intota    |    about us    |    blog    |    contact us    |    request an expert     expert login & enrollment  
  
  search tips 
Share this page:  Send to LinkedIn Send to Facebook Tweet This Email Print

 Expert  108036

Expert in Die Casting


Available for your Consulting and Expert Witness Needs

Illinois (IL)
USA
Education Work History Career AccomplishmentsPublicationsConsulting Services Expert Witness

Summary of Expertise: Listed with other top experts in: 
DIE CASTING; ZINC AND ALUMINUM DIE CASTING. Expert has over 40 years of experience in producing zinc and aluminum die castings. He is highly knowledgeable in optimizing part design, die design and construction, die casting alloys, process and quality control, and the production of high quality parts within cost estimate, while maximizing die life. He also teaches courses in die casting. Expert helped to produce the ANSI B152.1 die casting machine safety standards and serves as an expert witness in personal injury cases.

ZINC DIE CASTING ALLOY; ALUMINUM DIE CASTING ALLOY. As a member of ASTM B2, B6, and B7 committees, Expert has helped develop and approve zinc alloys and has developed specifications for aluminum die casting alloys.

DIE CASTING DIE. Expert has served as head of engineering departments for more than 24 years. He has been responsible for the design and construction of all die cast tooling, die steels, and heat treatments. He has worked with customers, including automotive, to specify casting alloy, tolerances, quality, and other critical needs to supply their requirements within cost estimates. He is currently working on programs to improve die steels and optimize heat treating to extend die life.

HEAT TREATMENT PROCESS. Expert has helped develop heat treatments for die steels and has specified heat treatments for hundreds of dies including hardening, drawing down, and post heat treatments. He is involved in the latest research for further improvement in die life.

MARAGING STEEL; ALUMINUM DIE CASTING. Expert helped to introduce a special grade of maraging steel to the U.S. market. Included was the need to develop brochures, construction of die cast dies, and the production of aluminum die castings. He is very well versed on the advantages and concerns of maraging steel in design, machining, construction, heat treatment, and application in the die casting industry.

DIE STEEL. For over 30 years, Expert has been on the Die Steel Committee for North American Die Casting Institute. He has developed specifications for H-13 steel and specifies proper steels for die casting dies. Currently he is doing research on improving die steels to die cast aluminum.

DIE STEELS FOR METAL CASTING. Expert helped to produce the standard for premium grade H-13 steel. He has also worked extensively with Maraging steel, H-11 and other hot work steels. He has extensive experience in all phases of various heat treatments to improve performance and die life.

 • 

aluminum die casting

 • 

die casting

 • 

die castings

 • 

die steel

 • 

die-casting die

 • 

die-casting metal

 • 

heat treatment

 • 

maraging steel

 • 

maraging steel heat treatment

 • 

metal casting die steel

 • 

zinc die casting

 • 

zinc die-casting alloy

 • 

foundry machine

 • 

cast alloy


Show Secondary and Basic Areas of Expertise
Localities:
Expert may consult nationally and internationally, and is also local to the following cities: Chicago, Illinois;  Rockford, Illinois;  Aurora, Illinois;  Naperville, Illinois;  Joliet, Illinois;  Elgin, Illinois;  South Bend, Indiana;  Gary, Indiana;  Milwaukee, Wisconsin;  and Madison, Wisconsin.

Often requested
with this expert:

Metal Casting, Aluminum
Die Casting Machinery, Die Cast Trim Presses, Die Casting...
Metallurgical Engineering, Materials Processing, Materials...
Aluminum Die Casting Operations, Metal Cleanliness & Die...

Education:
Year   Degree   Subject   Institution  
1949   BSME   Mechanical Engineering   Northwestern Technological Institute  

Work History:
Years   Employer   Department   Title   Responsibilities

1987 to

 

(Undisclosed)

 


 

Independent Consultant

 

He is head of his own die casting consulting firm.

1977 to 1987

 

Paul Krone Die Casting

 

Engineering

 

Vice President

 

He was in charge of Engineering and handled all major projects. He was in charge of 14 machine plants layouts, which included putting them into operation.

1963 to 1977

 

Superior Die Casting Corp.

 


 

Chief Engineer

 

He managed the Engineering dept. He had extensive experience in design and production. He helped set up automation systems.

1961 to 1963

 

Stewart Die Casting Co.

 

Research & Development

 

Director

 

In charge of R&D to improve operations. He also helped install the first Unimate robot in die casting.

1958 to 1961

 

Paul Krone Die Casting Co.

 


 

Production Manager

 

He was in charge of engineering, and was responsible for improving production.

1950 to 1958

 

Stewart Die Casting Co.

 


 

Metallurgist

 

Started as Management Trainee. Worked in all departments including R&D. He became chief metallurgist in charge of die steels, heat treating and casting alloys.


Career Accomplishments:
Associations/Societies

Expert has been a member of the American Die Casting Institute and the Die Casting Research Foundation since 1953. He has served in various positions and on several committees of these organizations. He is also a member of the North American Die Casting Association, ASTM B2 and B7 Die Casting Alloy Committees, NADCA 01 Die Materials Committee.

Awards/Recognition

In 1975, Expert received the Nysellius Award for helping to develop the Sanders Pressure Compensated Shot Valve, and he was the 1970 recipient of the Austin T. Lilligren Award.


Publications:
Selected Publications and Publishers  
 - Die Casting Management Magazine  
 - Die Casting Engineer Magazine  

Consulting Services:
Selected Consulting Examples:
  • He gave seminars at Ford and General Motorson Die Casting design
  • Worked with Bendix,and others to solve problems and improve design and quality.
Recent Client Requests:
  • Expert in zinc die casting for consulting on company's finishes, blisters, hot spots and tooling.
  • O-ring expert for consulting on Concentric O-ring Seals in Diesel between Aluminum / Plastic.
  • Expert in mold design for porosity free/clean edge part.
  • Casting expert firms for consulting on Die-Cast Supply Plant Qualification resource sought.
  • Die cast aluminum expert for consulting on Die Cast Manufacturing.
Click the green button above to contact Expert for a free initial screening call regarding your expert consulting needs.  Expert is available for consulting to corporate, legal and government clients.  Remember, your initial screening call to speak with Expert is free.

Expert Witness:
Expert Witness Experience Summary:
Expert has been used as an expert witness in a number of lawsuits involving accident claims and patent infringements. He has been a witness in cases involving injury to personnel in the die casting industry. This work was primarily in conjunction with die casting machines, trim presses, and safety conditions.
Recent Litigation Client Requests:
  • Expert in hydraulic fluids for consulting on litigation involving die casting fluids containing PCB's prior to 1972.
  • Expert in aluminum for consulting on die casting litigation.
Click the green button above to contact Expert for a free initial screening call regarding expert testimony, litigation consulting and support, forensic services, or any related expert witness services.  A few litigation needs include product liability, personal injury, economic loss, intellectual property (patent, trademark, trade secret, copyright), and insurance matters.  Remember, your initial screening call to speak with Expert is free.

Additional Skills and Services:
Training/Seminars

He gave seminars at Ford and General Motors on Die Casting design.


 

Need the right expert?  We can help!

Privacy Policy   ©2013 ORC International - All Rights Reserved.